Power | Voltage | Heating length (mm) | O.D.(mm) | Protection tube length (mm) | Remark |
7kW | 220V | 460 | 85 | 880 | Vertical installation |
15kW | 220V | 480 | 110 | 1000 | Vertical installation |
24kW | 220V | 580 | 130 | 1100 | Vertical installation |
HTA high reliability immersion heate is used internally and the surface heat load is as low as 3W/cm2 and reactive power can be reduced by 30%. Made of silicon nitride ceramic material, it has good high-temperature strength and thermal shock resistance and can withstand the erosion of high-temperature heating elements and molten aluminum for a long time. The power of a single heater is 24kW, which saves 50% energy compared with radiant heaters. The energy consumption of a single heater in the heat preservation state is 1~1.5 degrees/hour.
1. Lower surface heat load lower reactive power loss
The HTA immersion heater has a custom heating element inside, which has lower reactive power loss than traditional squirrel cage heaters and can use the full 220V voltage. The surface heat load is as low as 3W/cm2 and can be empty-burned at full load.
2. Self-developed silicon nitride protective tube
The heater protection tube is made of self-developed SG-28 silicon nitride ceramics. High-temperature strength, strong heat, and shock resistance can withstand long-term high-temperature heating body and aluminum water erosion.
3. More energy-efficient, high-power options
The power of a single heater is 24kW, which saves 50% energy compared with the upper radiant heater; The energy consumption of a single unit is 1~1.5 degrees/hour.
Power | Voltage | Heating length (mm) | O.D.(mm) | Protection tube length (mm) | Remark |
7kW | 220V | 460 | 85 | 880 | Vertical installation |
15kW | 220V | 480 | 110 | 1000 | Vertical installation |
24kW | 220V | 580 | 130 | 1100 | Vertical installation |
1. During the installation or production, it is strictly prohibited to collide, or hit the heater, so as not to cause damage to the heater protection tube.
2. The limit of molten aluminum during the use of the heater must be 30mm higher than the position of the heating end.
3. The heater control program is recommended to adopt SGJLs.
4. After removing the heater from the molten aluminum, please pack it with the refractory cotton to cool down naturally. it is strictly prohibited to expose or use cool wind to rapidly cool down.
5. It is prohibited to put the heater directly into molten aluminum without preheating
6. The heater is in the normal process of power failure, remove the heater in time use an insulation cotton, and cool down slowly to prevent the molten aluminum from solidifying and damaging the heater protection tube.
7. If the built-in thermocouple of the heater is damaged or malfunctioning, it is strictly prohibited to use it with faults.
8. During the use of the heater, control the current output to ensure that the heater does not overload, and it is strictly prohibited to use the heater beyond its rated current. The heater is strictly prohibited to use over the rated current.
9. When the equipment needs to be shut down or does maintenance for a long time, the heaters should be promptly removed and wrapped with insulation cotton to slowly cool down. After cooling to room temperature, use diamond grinding discs to treat the aluminum slag adhered to the surface of the protection tube for reuse.
Zhejiang Shangguijuli Special Material Technology Co., Ltd is professional China HTA High Reliability Immersion Heater supplier and wholesaler in China, We focus on silicon nitride ceramic material and aluminum titanate material products. We also provide consulting services on ceramic materials for the aluminum processing industry, based on long-term experience, development work and information obtained from customer interactions. Welcome to visit our HTA High Reliability Immersion Heater company.
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